TriStar 60 Amp 12/24/48 Volt MPPT Charge Controller

Manufacturer Part Number: TS-MPPT-60

Morningstar’s TriStar MPPT (TS-MPPT-60) solar controller with TrakStar Technology is an advanced maximum power point tracking (MPPT) battery charger for off-grid photovoltaic (PV) systems up to 3kW. The controller provides the industry’s highest peak efficiency of 99% and significantly less power loss compared to other MPPT controllers. The TriStar MPPT features a smart tracking algorithm that maximizes the energy harvest from the PV by rapidly finding the solar array peak power point with extremely fast sweeping of the entire I-V curve. This product is the first PV controller to include on-board Ethernet for a fully web-enabled interface and includes up to 200 days of data logging.

Features and Benefits

Maximizes Energy Harvest

• Better peak power point tracking than other MPPT controllers
• Very fast sweeping of the entire I-V curve
• Recognition of multiple power points during shading or mixed PV arrays
• Excellent performance at sunrise and low solar insolation levels

Extremely High Reliability

• Robust thermal design and no cooling fans
• Parallel circuit design provides less stress and longer life for electronic components
• No mechanical relays
• Extensive electronic protections including PV short circuit protection
• Epoxy encapsulated inductors and conformally coated printed circuit boards

Very High Efficiency

• Peak efficiency of 99%
• Proprietary tracking algorithm minimizes power losses
• Low self-consumption
• Continuous operation at full power to 45°C without need to de-rate
• Selected electronic devices with higher ratings to minimize losses from heating

Communications Capabilities

Enables system monitoring, data logging and adjustability. Uses open standard MODBUS™ protocol and Morningstar’s MS View software

• Meterbus: communications between compatible Morningstar products
• Serial RS-232: connection to a personal computer
• EIA-485: communications between multiple devices on a bus
• Ethernet: fully web-enabled interface to a local network or internet; view from a web browser or send email/text messages

Metering and Data Logging

Technical Specifications

Electrical

Electronic Protections

• Solar: Overload, Short Circuit, High Voltage
• Battery: High Voltage
• High Temperature
• Lightning and Transient Surges
• Reverse Current at Night

Battery Charging

• Charging algorithm: 4-stage
• Charging stages: Bulk, Absorption, Float, Equalize
• Temperature Compensation

  Coefficient	–5mV/°C/cell (25° ref)
  Range	–30°C to +80°C
  Set points	Absorption, Float, Equalize, HVD
  Note: Remote Temperature Sensor is included

Mechanical

• Dimensions:	29.1 x 13.0 x 14.2 cm
  	11.4 x 5.1 x 5.6 inch

• Weight: 4.2 kg / 9.2 lbs.
• Max. Wire Size: 35 mm² / 2 AWG
• Conduit knockouts: M20; ½, 1, 1 ¼ inch

• Enclosure:	Type 1 (indoor and vented)
  	IP20

Environmental

• Ambient Temperature: –40°C to +45°C
• Storage Temperature: –55°C to +100°C
• Humidity: 100% non-condensing

• Tropicalization:	Epoxy encapsulation
  	Conformal coating
  	Marine rated terminals

Communication Ports

Options

• TriStar Meter-2 (TS-M-2)
• TriStar Remote Meter-2 (TS-RM-2)
• Meter Hub (HUB-1)
• Relay Driver (RD-1)

Certifications

• CE Compliant
• ETL Listed (UL1741)
• cETL (CSA C22.2 No. 107.1-01)
• FCC Class B Part 15 Compliant
• Complies with (NEC) U.S. National Electric Code
• RoHS Compliant
• Manufactured in a certified ISO 9001 facility

Warranty: Five year warranty period. Contact Morningstar for complete terms.

Warning:This unit is not provided with a GFDI device. This charge controller must be used with an external GFDI device as required by the Article 690 of the National Electrical Code for the installation location.